SP Air Tools Engineers

PNEUMATIC PIPE COMPONENTS DETAILS :-

SP Make Air Tool Hose Balancer is designed for pneumatic tools with safety lock & without ratchet. It’s a valuable addition to your assembly line by integrate PU braided air hose and spring driven flexible tension keep work area clean and neat. SP Air Tool Hose Balancers is easy to reach the tools and quick position the tool in the right place when you don't use it anymore. For different weight of air tools, it is easy to adjust tension.

SP Air, has been regularly supplying these products to the Major Compressor manufacturers, Compressed Air Dryer manufacturer, Compressed Air Automation industries, Automobiles industries.

KIRLOSKAR PUMP

KIRLOSKAR PUMP

FORD

FORD

HONDA SAI SERVICE CENTER

HONDA SAI SERVICE CENTER

BAJAJ

BAJAJ

BMW SERVICE CENTER

BMW SERVICE CENTER

TOYOTA SERVICE CENTER

MARUTI SERVICE CENTER

MAHINDRA & MAHINDRA

HYVA INDIA

HYVA INDIA

Main Activities

S.P. AIR SYSTEM DESIGNS, MANUFACTURES AND SUPPLY :

  • Pipes and fittings in aluminium for assembling distribution pipeworks for compressed air, vacuum and other fluids under pressure. (Product lines AP and HBS)
  • Modular Manifolds for machines and pneumatic control panels. (Product line AM).
  • Accessories including benches, trolleys and pivoting arms to build production and assembling lines. (Product lines ATS and WBA).

SP AIR SYSTEM have a package of support services like :

  • On site sizing and design of compressed air piping works. Design, as per customer requirement of manifolds for machines.
  • Design, as per customer requirement of assembling and production lines.
  • Technical and commercial training for installers and dealers of SP Air System products.

Why SP AIR SYSTEM

The choice of a SP AIR SYSTEM modern modular piping system in aluminium eliminates the hidden costs of a compressed air system. Such costs are constantly increasing during the entire lifetime of your distribution system. Typical hidden costs eliminated or reduced by SP AIR SYSTEM aluminium piping are:

Costs for air leaks: The clamping and sealing concept of our piping system eliminates leaks, a major problem in many compressed air systems, SP AIR SYSTEM pipework systems saves energy normally wasted in such systems.

Costs for air treatment, in line filters, maintenance, repairing machines and tools. Aluminium is not affected by rusting or corrosion, so inside SP AIR SYSTEM piping air is always as clean as after the treatment done at the source. This guarantees a longer life to the equipment connected.

Costs of downtime and labour for each modification, SP AIR SYSTEM pipework network is easy to modify and to extend. As a compressed air system inside the factory, adding a new branch line or point of use drop takes few minutes to be operative. These can also be added live using our hot tap.

Costs for the low flow rate & high pressure drops, high precision aluminium extruded profiles of SP AIR SYSTEM piping have a smooth inner surface. The friction of air flowing through the tubing is considerably lower than in conventional rough steel or black steel pipe. Such a features can be easily translated into less pressure drop and extra flow with the same electric power supply consumption.

TECHNICAL CHARACTERISTICS :-

  • EXTRUDED ALUMINIUM :- 63400 (HE9)WP
  • INDIAN STANDARED :- IS-733-1983
  • CHEMICAL COMPOSITION :-
    • Composition Mg. Si. Mn. Fe. Cu. Zn. Ti. Cr.
    Specified 0.4-0.9 0.3-0.7 0.3 max 0.6 max 0.1 max 0.2 max 0.2 max 0.1 max
    Actual 0.47 0.388 0.008 0.286 0.01 0.005 0.011 0.005
  • Mechanical Tests :- (NATIONAL TEST HOUSE MUMBAI TEST CERTIFICATE NO: BTH/M/2005/01)
  • MASS PER METER RUN :- 1.30 (Kg/meter) for 1 inch pipe
  • TENSILE STRENGTH :- 25.5 Kg/mm2
  • YIELD STRENGTH :- 23.0 Kg/mm2
  • PERCENT ELONGATION ON GAUGE LENGTH 50MM :- 9.4
  • HARDNESS TEST BRINELL HARDNESS (Kg/mm2) :- 72
  • MAX OPERATING PRESSURE :- 15 KG/CM2 (220 PSI)
  • FAILURE TEST PRESSURE :- 60 KG/CM2 (880 PSI)
  • “O” RING MATERIAL :- NBR70
  • SCREW MATERIAL :- CARBON STEEL
  • COMPATIBILITY WITH FLUIDS NITROGEN, DIOXIDE, DRINKING WATER, MINERAL OIL, SYNTHETIC OIL. :- COMPRESSED AIR, VACUUM ARGON, CARBON

“AP 21” Aluminium Section Tube

This new product is the result of years of research and experience in installing thousands of distribution system made up of an aluminium section tubes all over India.

“AP” is specifically suitable for small compressed air distribution lines or for main line drops.

If compared with other systems “AP” proposes the following benefits.

Easy and quick to assemble, no special tools required, it can be assembled by anyone.

Its simple section is symmetric and can be used on all sides. Easy to cut and bend.

Joined with several accessories which are arranged of simple modular element suitable both with the presents HBS system and steel pipes.

“AP” is the Most Competitive priced product in the market.

Therefore we can say that now a days the new section tube “AP” is the most challengeable system for compressed air or other fluid system.

Profiled Aluminium Pipe

-

CODE NO. D MM A MM B MM L MTR
7000 21 24 16.6 4

DOUBLE BEND HOLLOW BAR 180 ̊ / 90 ̊

CODE NO. D MM A MM B MM L MTR
73716 21 1086 150 86

DROP COLUMN COMPLETE WITH ACCESSORIES

CODE NO. D MM A MM L MTR T BSP
73718 21 200 4.5 3/8"

MANIFOLD COMPLETE WITH ACCESSORIES

CODE NO. D MM L MM G BSP T BSP
73720 21 500 1/2" 3/8"

STRAIGHT JOINT, WITH BRACKETS

CODE NO. D MM L MM A MM E MM
73722 21 46 9 4

“L” JOINT, WITH BRACKETS

CODE NO. D MM L MM A MM E MM RATE
73724 21 46 9 22 455

CLOSED TERMINAL, COMPLETE

CODE NO. D MM L MM E MM B MM
73728 21 46 4 25

THREADED TERMINAL (FEMALE), COMPLETE

CODE NO. D MM G BSP L MM B MM
73730 21 3/8" 46 25

THREADED TERMINAL (MALE), COMPLETE

CODE NO. D MM G BSP L MM B MM
73732 21 1/2" 9 22

SMALL REDUCTION PLATE, COMPLETE

CODE NO. D MM d MM B MM L MM
73738 21 21 46 40

FLEXIBLE PIPE JOINT WITH BRACKETS

CODE NO. D MM M MM L MM d MM
73746 21 21 700 30

CONNECTION FOR RUBBER PIPE

CODE NO. D MM B MM L MM T MM
73748 21 25 35 20

BALL VALVE, COMPLETE

CODE NO. D MM G BSP L MM B MM
73750 21 1/2" 100 46

SUPPORT BRACKET WITH FIXING PLATES

CODE NO. A MM B MM L MM I MM
73768 136 174 600 140

SNAP CLAMP, COMPLETE WITH SCREWS

CODE NO. D MM A MM B MM C MM
73770 21 20 70 20

FIXING “L” PLATE COMPLETE

CODE NO. D MM d MM A MM B MM
73772 21 8 50 40

GALVANIZED STEEL ALLEN SCREW

CODE NO. d mm L MM D MM E MM
73774 M5 20 8.5 4

NBR70 O-RING SEAL

CODE NO. D MM d MM
73776 21 1.7

L PLATE IN GALVANIZED STEEL

CODE NO. A MM B MM I MM L MM
73778 50 25 3 40

FIXING BRACKETS

CODE NO. A MM B MM E MM L MM
73780 9 23 4 46

SUPPLYING FLEXIBLE PIPE WITH BRACKETS

CODE NO. D MM G BSP L MM d MM RATE
73744 21 1/2" 700 30 590

180̊ BEND HOLLOW BAR

CODE NO. D MM A MM B MM C MM
73712 21 390 160 166
73714 21 1286 160 166

OUTLET PLATE, COMPLETE

CODE NO. D MM G BSP L MM E MM
73734 21 1/4" 46 22
73736 21 3/8" 46 22

CONDENSATE DRAIN

CODE NO. D MM G BSP L MM E MM
73752 14 1/4" 26 14
73754 14 3/8" 27 17

90̊ BEND HOLLOW BAR

CODE NO. D MM A MM B MM R MM
73706 21 390 150 56
73708 21 660 390 56
73710 21 1100 450 56

TAPERED THREAD NIPPLE

CODE NO. G BSP L MM E MM
73756 1/4" 28 17
73758 3/8" 35 22
73760 1/2" 40 27

TREADED PLUG

CODE NO. G BSP D MM L MM E MM
73762 1/4" 18 11 6
73764 3/8" 21 13 8
73766 1/2" 26 15 10

SMALL REDUCTION PLATE, COMPLETE

CODE NO. D MM G BSP I MM L MM
73740 21 1/2" 35 50
73742 21 1/2" 60 55

HOLLOW BAR SYSTEM

(NATIONAL TEST HOUSE MUMBAI TEST CERTIFICATE NO: BTH/M/2005/01)

  • MAX OPERATING PRESSURE : 15 KG/CM2 (220 PSI)
  • FAILURE TEST PRESSURE : 60 KG/CM2 (880 PSI)
  • “0” RING MATERIAL : NBR70
  • SCREW MATERIAL : STEEL
  • COMPATIBILITY WITH FLUIDS NITROGEN, : COMPRESSED AIR, VACCUM ARGON, CARBON DIOXIDE, DRINKING WATER, MINERAL OIL, SYNTHETIC OIL.

The great innovation of the unique system lies in the methods and means to add lines of the com-pressed fluids.

The system is mainly composed of an extruded Aluminium bar, which presents an external rectangular section with tee slots and an internal bore of large dimension to carry a considerable flow of compressed air. (Up to 2”)

A wide selection of straight joints, “T or L” joints allow for airlines of whatever length and shape. ‘To complete the equipment we supply a number of outlet plates of various dimensions and shapes. The whole system is pressure tight by means of “O” Rings.

Compare to conventional systems, the following advantages stand out.

  • Fast Installation
  • Quick positioning of additional outlets
  • Easy change and new branches
  • Cleaning of both inner and outer surface of the system
  • Integrated modular system
CODE NO. SUPPLY D MM L M
9000 EXTRUDED ALUMINIUM 31 4
10000 BARS ANODISE 63 4

AM is a revolutionary Manifold for the distribution of compressed air and other fluids under pressure (drinking water, insert gases, oil and vaccum). AM is particularly suitable to be mounted onto automatic machines to feed the different servome chanisms or onto injection or die casting presses to cool moulds. AM is assembled by means of the S.P. HBS components and bars.

CODE NO. POS. DESCRIPTION DIM
9000 A HBS Anodised Bar D 31 MM
93766 B Fixing Brackets 50 MM
93732 C Outlets Plates G 1/2"
93712 D Closed Terminal D 31 MM
93720 E Threaded Terminal 1"
- I Distance Between Drill 56 MM (MIN)
9000 L Length of HBS Pipes 0.52 MTR

STRAIGHT JOINT, COMPLETE

CODE NO. D MM I MM L MM B MM
93702 31 35 50 120
103702 63 50 106 160

EXPANSION JOINT, COMPLETE

CODE NO. D MM I MM L MM B MM
93704 31 35 80 200
103704 63 50 150 200

STRAIGHT REDUCTION JOINT, COMPLETE

CODE NO. D MM d MM L MM I MM
93706 31 25 60 35
103706 63 50 105 50

“L” JOINT, COMPLETE

CODE NO. D MM I MM L MM B MM
93708 31 35 60 50
103708 63 50 80 75

“T” JOINT, COMPLETE

CODE NO. D MM I MM L MM B MM
93710 31 35 60 50
103710 63 50 80 75

CLOSED TERMINAL, COMPLETE

CODE NO. D MM I MM L MM B MM
93712 31 35 25 60
103712 63 50 50 60

BALL VALVE, COMPLETE

CODE NO. D MM G MM I MM A MM
93714 31 1" 35 50
103714 63 2" 35 60

KIT FOR BALL VALVE, VALVE NOT INCLUDED

CODE NO. D MM G MM L MM d MM
93716 31 1" 220 31
103716 63 2" 230 42

TERMINAL THREADED (FEMALE), COMPLETE

CODE NO. D MM G BSP E MM L MM I MM
93720 31 1" 36 50 35
103720 63 1 1/2" 65 72 50

NIPPLE THREADED (MALE), COMPLETE

CODE NO. D MM G BSP L MM B MM I MM
93722 31 1" 41 60 35
103722 63 2" 80 60 50

TERMINAL THREADED (MALE), COMPLETE

CODE NO. D MM G BSP E MM L MM I MM
93724 31 1 1/4"" 50 50 35
103724 63 2 1/2" 82 90 50

OUTLET PLATE BSP THREADED MALE

CODE NO. I MM G MM A MM L MM
93738 35 1" 48 32
103738 50 2" 70 72

REDUCTION PLATE, WITH BRACKETS

CODE NO. D MM I MM A MM L MM
93748 35 35 50 44
103748 63 50 70 72

CONDENSATE DRAIN

CODE NO. G BSP D MM L MM E MM
93754 1/4" 13 26 14
93756 3/8" 14 27 17

FLEXIBLE PIPE FOR CONNECTION TO COMPRESSOR

CODE NO. D MM d MM L MM I MM
93760 31 42 1000 1050
103760 63 65 1000 1080

FLEXIBLE HOSE FOR HBS - HBS CONNECTION

CODE NO. D MM G BSP L MM d MM
93762 31 1" 1/2 1000 42
103762 63 2" 1000 65

BRACKET FOR TERMINALS, IN GALVANIZED STEEL

CODE NO. D MM I MM A MM B MM
93798 31 35 60 50
103798 63 50 60 72

O-RING SEAL IN NBR70

CODE NO. D MM d MM
93800 31 2.5
103800 63 2.5

DE-BURRING TOOL

CODE NO. d MM D MM L MM
93808 M6 14 150
93810 M6 SPARE BLADE

CONDENSATE LEVEL SPY HOLE

CODE NO. I MM d MM L MM B MM
93750 35 40 10 48

MANOMETRE WITH PLATE

CODE NO. I MM d MM L MM B MM
93752 35 50 45 48

BLOCK WITH THREE OUTLETS, COMPLETE

CODE NO. D MM G BSP A MM B MM
93758 14 3/8" 48 85

FIXING BRACKET FOR DROP COLUMNS

CODE NO. I MM B MM L MM A MM
93764 35 50 54 30

SUPPORT BRACKET WITH “L” PLATE AND SCREWS

CODE NO. A MM B MM I MM L MM
93768 130 174 140 600

“T” QUICK FITTING

CODE NO. D MM L MM E MM
93770 14 70 19

M/F NIPPLE WITH TAPERED THREAD

CODE NO. G BSP T BSP L MM E MM
93780 1/2" 1/4" 16 24

HANGING BRACKET

CODE NO. I MM A MM B MM D MM
93786 31 50 28 10

INSULATING BLOCK

CODE NO. d MM L MM I MM B MM
93790 6 60 35 10

FIXING BRACKET IN GALANIZED STEEL

CODE NO. A MM L MM I MM S MM
93796 49 72 35 2

DRILLING JIG

CODE NO. I MM i MM L MM
93806 50 35 80

TERMINAL WITH THREADED HOLE, COMPLETE

CODE NO. D MM G MM L MM B MM I MM
93718 31 1/4" 22 60 35
103719 31 1/2" 25 60 35
103718 63 1/4" 50 60 50

OUTLET PLATE, COMPLETE

CODE NO. I MM G BSP A MM L MM
93726 35 1/8" 48 10
93728 35 1/4" 48 10
93730 35 3/8" 48 10

FIXING “L” PLATE, COMPLETE

CODE NO. I MM P MM L MM S MM
93766 31 35 60 2
103766 35-50 35 80 2.5
103767 35-50 35-50 140 3.5

THREADED PLUG WITH SEAL

CODE NO. G BSP D MM L MM S MM
93782 1/4" 18 11 6
93784 3/8" 21 13 8
93785 1/2" 26 15 10

SMALL PLATE WITH M6 HOLES

CODE NO. I MM A MM B MM N ̊ OFF HOLES
93788 35 10 56 2
103788 50 10 80 2
103789 50 10 80 3

TERMINAL WITH THREADED HOLE, COMPLETE

CODE NO. D MM G MM L MM B MM I MM
93718 31 1/4" 22 60 35
103719 31 1/2" 25 60 35
103718 63 1/4" 50 60 50

STRAIGHT, PLATE IN GALVANIZED STEEL

CODE NO. A MM B MM I MM S MM
93792 49 120 35 2.5
103792 54 160 35 2.5
103793 72 160 35-50 2.5

L-PLATE IN GALVANIZED STEEL

CODE NO. L MM I MM S MM A MM
93794 60 35 2.5 49
103794 60 35 2.5 54
103795 60 35-50 3 72

OUTLET PLATE WITH 2 OR 4 HOLES, COMPLETE

CODE NO. I MM OUTLETS G BSP L MM
93740 35 2 1/4" 24
93742 35 2 3/8" 24
93744 35 4 1/4" 24
93746 35 4 3/8" 24

ALLEN SCREW IN GALVANIZED STEEL

CODE NO. d MM L MM D MM E MM
93802 M6 8 10 5
93803 M6 10 10 5
103802 M6 12 10 5
103804 M6 18 10 5

TAPERED THREAD NIPPLE

CODE NO. G BSP L MM E MM
93772 3/8" 28 17
93774 1/2" 35 22
93776 3/4" 40 27
93778 1" 34 34
93779 1 1/2" 60 55

OUTLET PLATE, COMPLETE

CODE NO. I MM G BSP A MM L MM
93732 35 1/2" 50 25
93734 35 3/4" 50 25
93736 35 1" 50 25
103732 50 1/2" 70 30
103734 50 3/4" 70 30
103736 50 1" 70 30
103737 50 1 1/2" 70 30

SWINGING ARM BRACKET WALL & BENCH VERSION

Swinging Arm Bracket

The Swinging arm for the compressed air feed allows the pneumatic tools to be supported and fed on a semi circular working surface.

It consists of a horizontal bar fixed on a hollow pin revolving on safe lubricating bearings, with gaskets for the compressed air seal.

The pin is supported by two brackets attached to the wall with expansion dowels.

For extra movement along the length of the swinging Arm Bracket an Air Track supply system can be fitted.

Swinging Arm Bracket Wall Version

Swinging arm to be fixed to the wall, complete with fixing dowels. 3/8” outlet and glider pad for tool balancer attachment. Length 2 Mtr. Maximum bearable weight: 20 kg.

The Swinging arm to be fixed to the bench, complete with fixing screws, 3/8” outlet plate and glider pad for tool attachment.

HYDRAULIC PIPE COMPONENTS DETAILS :-

А Hydraulic rigid seamless steel pipe,bDIN 2391, max working pressure 200 bar,bwall thickness 2 mm.

В Straight compression type fi tting, DIN 2353.

С Elbow compression type fi tting, DIN 2353.

D T – compression type fi tting, DIN 2353.

Е Intermediate compression type fitting, DIN 2353.

F Fixation clamp.

G Non-return valve.

Н Shut-off valve, M-F.

I Pressure relief valve.

Type Ø 18 Ø 25 Ø 28. Ø 35 1/2″ 3/4″ 1″
A Art. 9818 Art. 9825 Art. 9828 Art. 9838 - - -
B Art. 9839 Art. 9847 Art. 9851 Art. 9855 - - -
C Art. 9840 Art. 9846 Art. 9850 Art. 9854 - - -
D Art. 9858 Art. 9848 Art. 9852 Art. 9856 - - -
E Art. 9859 Art. 9845 Art. 9849 Art. 9853 - - -
F Art. 9841 Art. 9844 Art. 9842 Art. 9857 - - -
G - - - - Art. 6641 Art. 6643 Art. 6640
H - - - - Art. 7241 Art. 7240 Art. 7239
I - - - - Art. 2259 Art. 2260 Art. 2258
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